Electrolyte manufacturing from formula to shelf

White label, private label and custom formulas for established brands, made in GMP-certified, FDA-registered facilities.

Evo Hydration branded electrolyte stick packs in lemon lime, watermelon and mixed berry
Jars and pouches from 1,000 unitsStick packs from 20,0006 to 12 weeks to delivery
  • FDA registered facility
  • GMP quality certified
  • Made in Canada
  • Canadian site licensed
  • Made in USA
  • NSF certification available
  • SQF food safety certification
  • BRCGS food safety certification
  • Halal certification available
  • Kosher certification available
  • Non-GMO Project verification available
  • USDA Organic certification available
  • Vegan formulations available
  • Gluten-free formulations available

One partner from formula to shelf

We make electrolyte and hydration products and nothing else. Formulation, compliance, packaging and production run under one roof, so your project has one team and one timeline.

  • Formulation

    Electrolyte blends built by our R&D team, with solubility, sweetness and mouthfeel settled in sampling before a run is scheduled.

  • Branding and packaging

    Print-ready label and pouch artwork for every format, laid out to FDA and Health Canada rules.

  • Quality and compliance

    GMP-certified, FDA-registered facilities with testing at every production stage and the documentation to prove it.

  • Scale

    From 1,000-unit first runs to 100,000+ unit production, with the same formula and the same checks at every volume.

Production capability in detail
Ten-lane stick-pack filling line in a partner facility
Units per production run
100K+
Stock flavours
25+
Markets served
US, CA, EU
Weeks to market
6-10

Three ways to build your product

The tiers differ on one axis: how much of the formula you control. Packaging, compliance and production quality are the same across all three.

White label

You use our stock formula

Choose from our proven electrolyte formulations and put your brand on it. The fastest route to market with the lowest barrier to entry.

  • Ready-made formulations
  • Custom packaging & branding
  • Fastest time to market
  • Lowest MOQ available
Timeline
6-10 weeks
Minimum
1,000 jars or pouches
20,000 stick packs
Explore white label

Private label

You adjust our base formula

Customize our base formulations with your preferred ingredients, dosages, and flavour profiles. Your unique formula, our manufacturing expertise.

  • Modify existing formulas
  • Choose your ingredients
  • Custom flavour development
  • Full regulatory support
Timeline
6-10 weeks
Minimum
1,000 jars or pouches
20,000 stick packs
Explore private label

Custom formulation

We build your formula from scratch

Fully bespoke electrolyte formulas built from scratch by our R&D team to your exact specifications. Complete creative control.

  • Built from scratch
  • Dedicated R&D team
  • Exclusive formulation
  • Full regulatory support
Timeline
8-12 weeks
Minimum
1,000 jars or pouches
20,000 stick packs
Explore custom formulation

From concept to shelf in five steps

A branded electrolyte product can be on shelf in as little as six weeks. Here is what happens at each stage and what we need from you.

The full process
  1. 1

    Consultation

    Share your vision with our team. We discuss your target market, desired ingredients, flavour preferences, packaging format, and volume requirements.

    You provide
    Brand brief, target audience, initial requirements
    We deliver
    Feasibility assessment, recommended formulation approach, timeline estimate
  2. 2

    Sampling

    We develop sample formulations for you to test. Taste, texture, dissolve rate. Everything gets refined until you approve.

    You provide
    Feedback on each sample round
    We deliver
    2 to 3 sample rounds, flavour variations, preliminary supplement facts
  3. 3

    Formulation

    Your approved formula is finalized with complete documentation. We lock in ingredients, dosages, and packaging specifications.

    You provide
    Final approval on formula and packaging artwork
    We deliver
    Finalized formula, supplement facts panel, Certificate of Analysis
  4. 4

    Production

    Manufacturing begins in our certified facility. Every batch undergoes rigorous quality testing and meets all regulatory standards.

    You provide
    Production deposit, approved packaging files
    We deliver
    Full batch manufacturing, QC testing, packaging and labeling
  5. 5

    Delivery

    Your finished product is packaged, palletized, and shipped to your warehouse or fulfillment center. Ready for your shelves.

    You provide
    Shipping destination and logistics details
    We deliver
    Finished product delivery, batch documentation, ongoing support

Four packaging formats

Every format is filled, sealed and labelled in the same facilities as the formula. The format you choose sets the minimum order.

  • Stick packs packaging format

    Stick packs

    Single-serve. The format most hydration brands lead with, and the one that travels best.

    Fill
    3 g to 12 g per stick
    Minimum
    20,000 units
  • Pouches packaging format

    Pouches

    Stand-up resealable pouches for multi-serve retail.

    Fill
    180 g to 600 g
    Minimum
    1,000 units
  • Tubs packaging format

    Tubs

    Screw-top containers with a measuring scoop for fitness and wellness retail.

    Fill
    500 g and 1 kg
    Minimum
    1,000 units
  • Sachets packaging format

    Sachets

    Flat sachets with a moisture barrier for sampling and subscription boxes.

    Fill
    5 g to 50 g
    Minimum
    20,000 units

What clients say

From established CPG brands to growing e-commerce lines, here is what partners say about working with us.

Evo handled everything: formulation, compliance, packaging design. We went from idea to product in under 10 weeks.

We run 14 boutique boxing studios and wanted a house-brand electrolyte to sell at the front desk and online.

Sophie T., Director of Operations, Uppercut Studios
  • We wanted to launch an electrolyte line but needed low MOQs to test the market and very high quality.

    Evo Hydration made our life easy from concept to final delivery. Several orders in and we are a happy client.

    James W.

    Founder, Vitalix Wellness

  • Our recruiting team wanted a novel giveaway for campus events. Electrolyte sticks were the perfect fit for our young, health-focused audience.

    Several months later, we ordered multiples larger because the sticks are a huge hit with prospective new hires.

    Rachel S.

    Head of People Ops, Arcline Technologies

  • We are new to supplements and needed a provider who would guide us through the process.

    Evo Hydration turned out to be exactly what we needed. From flavour to formulation, they were on top of it all.

    Omar A.

    Managing Director, Peak Performance Gyms

  • We used Evo for electrolyte sticks as a conference giveaway. Now we are considering adding them to our ongoing product assortment.

    Their CPG expertise helped us avoid costly rookie mistakes. The whole process was painless.

    Katrin S.

    Brand Manager, Nordhaus Collective

  • We had a protein bar brand and wanted to add hydration and collagen to our mix. We also wanted a collagen product that did not taste like collagen.

    The taste, solubility, and formulation are outstanding. Their team of CPG founders saved us from costly mistakes.

    Marcus D.

    Co-Founder, Fuelbar Co.

  • As a dietitian launching my own supplement line, I needed a manufacturer who understood the science and would not cut corners on ingredient quality.

    The R&D team genuinely cared about getting the formulation right. Three sampling rounds and it was perfect.

    Dr. Priya N.

    Founder & Clinical Dietitian, Nourish RD

  • We needed a co-packer who could handle international labelling for both the US and EU markets simultaneously.

    Evo's regulatory team navigated the compliance requirements for us. We launched in two regions at once without a single label revision.

    Erik L.

    CEO, Nordic Fuel Labs

  • Our hotel chain wanted a premium in-room hydration amenity to replace the generic bottled water. Something guests would actually remember.

    The branded stick packs are now in 200+ rooms. Guest feedback has been overwhelmingly positive and it is a genuine brand differentiator for us.

    Diana C.

    VP of Guest Experience, Solara Hospitality Group

Client names, companies and identifying details have been changed for privacy and NDA reasons. Testimonials reflect genuine client experiences.

Frequently asked questions

Minimums, timelines, certifications and what a first order costs.

All questions

Our MOQ depends on the packaging format: 1,000 units for jars, tubs, and pouches; 20,000 units for stick packs and sachets. Contact us for specific MOQ details based on your packaging format.

Most projects take 6–12 weeks from initial consultation to delivery. White-label and private-label orders typically take 6–10 weeks. Custom formulations may take 8–12 weeks depending on complexity and sampling rounds.

White-label means you use one of our existing, proven formulations and simply add your branding. Private-label means you customize the formula, adjusting ingredients, dosages, or flavours, to create a more unique product for your brand.

We offer stick packs (single-serve), pouches, bulk tubs, and sachets. Each format can be fully customized with your branding, colors, and design. We also provide packaging design services if needed.

Our manufacturing facility is GMP-certified and FDA-registered. We also offer Kosher, Halal, NSF, and organic certification options depending on your product requirements.

Absolutely. We provide 2–3 rounds of sampling during the formulation phase so you can taste, test, and refine the product before production begins. Sample costs are credited toward your first production run.

Yes. We provide full regulatory support including supplement facts panels, ingredient declarations, allergen statements, and compliance with FDA and Health Canada requirements.

We have 25+ existing flavour options including citrus, berry, tropical, and specialty blends. For private-label and custom formulation clients, we can develop entirely new flavour profiles to match your brand vision.

Pricing depends on your formulation type, order volume, packaging format, and any custom requirements. White-label orders from 1,000 units (jars/pouches) typically start around $10,000–$15,000 USD. Private-label and custom formulation projects with packaging design and regulatory support typically run $15,000–$30,000+. Stick pack orders start at 20,000 units. Production volume pricing improves significantly above 5,000 units. Contact us for an itemized quote.

Ready to build your hydration line?

Get a production assessment and a quote for your format and volume. Most brands go from concept to a shelf-ready product in 6 to 12 weeks.